Ford rehires veteran engineers after AI falls short on quality
Ford is bringing back 350 experienced engineers, including former employees, after AI and automated systems failed to deliver expected quality levels. The move is expected to save $1 billion this year.

Ford executives have announced the hiring of 350 veteran engineers, some of them former employees and others previously working at suppliers. This decision comes after artificial intelligence and automated systems failed to achieve the desired quality standards.
The company’s chief operating officer, Kumar Galhotra, told reporters that Ford had been increasingly relying on automated quality systems, but the results were disappointing. As a result, the company brought back technical specialists who now hunt for failure points before a part reaches the factory floor.
Charles Poon, Ford’s vice president of vehicle hardware engineering, added that the company mistakenly thought that simply introducing AI and processing design requirements would produce high-quality products.
However, Ford is not abandoning its AI plans entirely. Instead, the rehired employees – referred to as “gray beard” engineers – are being used to train younger staff and reprogram AI tools.
The initiative appears to be paying off: Ford expects it will lead to $1 billion in cost savings this year. Additionally, the automaker secured the top spot among mainstream brands in the JD Power Initial Quality Survey released this week.


